Consistency Matters

January 22, 2019

The continuous push to move American made product to low-cost countries has been a common practice in most markets for many years including the seal industry. Due to this trend, the North American-manufactured rubber compound N674-70 originated a generic designation titled NBR-70 or N70 material that comes from various Pacific Rim rubber manufacturers with a generic ASTM specification. Our initial investigation uncovered large discrepancies in the actual performance and material characteristics of the same type of NBR-70 or N70 O-ring compounds, even when used in equal applications.


These variances are due, in part, to the instability of physical and chemical properties caused by inconsistent compounding and processing. Some of the tested materials had little or no batch-to-batch mixing or ingredient controls; some switched vulcanization processes; some did hand-trim, tear-trim, and/or slurry finishing; and almost no one used cryogenic de-flashing due to the cost of nitrogen. All of the above contribute to an inconsistent manufacturing process that negatively impacts the seal performance.


In 2002, when Zatkoff Seals & Packings was first tasked to respond to the market demand for an inexpensive material, the company took the approach to standardize its offering with the lower-cost Nitrile compound N1470-70 that maintains the standards our customers expect. An additional step to our Pacific Rim supply process is to check that all incoming materials not only meet compound characteristic specifications, but also show consistency in testing methodologies such as modulus, tensile, elongation, and more. Furthermore, we implemented an incoming FTIR scan procedure for the finished rubber materials to internally verify that the compound material did not change from batch to batch.


In the end, with material performance analysis, many customers still prefer the higher-performance characteristics of the North American compound N674-70. In line with client preferences, we are proud to carry the largest N674-70 and N1470-70 inventory in the world, offering over thirty five million parts in stock. We can assure access to both compounds regardless of size, coating, or marking requirements.


Mitigating Risks

The rate of change in today’s market has generated a new request to mitigate our overall risks from the Pacific Rim market by developing new low-cost sources for rubber products while maintaining principles of consistency. This time around, we have sublimated our approach to audit pre-selected candidates in order to better understand the full scope of their capabilities. It is an uphill climb; as our focus shifts to short term price mitigation and risk, we should never forget ultimately what will drive success for future consumers.

Social

More News

Across the world, as COVID-19 continues to impact the economic landscape, organizations are diversifying their supply chains to mitigate production and service interruptions. Zatkoff Seals & Packings continually expands our supply chain to avoid similar interruptions for our customers to prevent negative impacts on their business operations. Simultaneously, we consistently strive to maintain the high product and service quality our customers are accustomed to.

Read More

When an O-ring is under high-pressure gas for an extended period of time, and that pressure is reduced too rapidly, explosive decompression can occur. The gas that gets trapped or absorbed in the O-ring’s micropores causes splits or ruptures in the surface of the O-ring.

Read More

Zatkoff provides advanced integrated solutions for medical device components through Parker Chomerics, offering proven solutions in EMI shielding and grounding, thermal management, integrated display, plastic injection molding, and safety testing. These innovative products are used in critical, life-saving medical devices.

Read More
© Zatkoff Seals & Packings 2020. All Rights Reserved.